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MVTR and OTR: what barrier numbers on a spec sheet mean

Two numbers decide most shelf-life questions: how much moisture and how much oxygen gets through the pack. Lower is better.

3 min readUpdated By the Aayush technical team

MVTR

Moisture vapour transmission rate is how much water vapour passes through one square metre of the material in a day, in grams. It is measured at a set temperature and humidity, usually hot and humid, so results can be compared.

Products that go soft or lose their crunch, such as chips, biscuits, and wafers, need a low MVTR. So do powders that cake in humid air.

OTR

Oxygen transmission rate is how much oxygen passes through one square metre in a day, in cubic centimetres, also at stated test conditions.

Oxygen turns fats rancid and dulls aroma and colour, so fried snacks, nuts, coffee, and dairy powders need a low OTR. Nitrogen-flushed packs only stay protected if the film keeps oxygen out.

How films compare

Plain BOPP is a good moisture barrier but lets oxygen through. Plain PET is better on oxygen. Metallising either film improves both numbers a great deal. Aluminium foil, when intact, is the strongest barrier of all.

Always compare figures measured at the same conditions. A number without its test temperature and humidity can't be compared with another supplier's.

Using the numbers

You rarely need to specify MVTR and OTR yourself. Tell your supplier the product, the shelf life you need, and where it will be sold, and they will pick films whose barrier fits.

Need help specifying yours?

Tell us the product, shelf life, and packing machine, and we'll suggest a structure.

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